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TR2/3/3A Using 5/8" marine plywood for a temporary drivers side floor?

But worse yet is to use stolen road signs(all too true). This only encourages more rust as it helps trap moisture.
Also things that cause more rust, WET WOOD!!! Ask any Morgan owner.
Mad dog
 
On my Morgan the floors were made up from .125 Alloy sheet, cut and fitted to the 4 aperture's in the frame,
and metal bonding epoxied into place. The additional rigidity to the structure was part of the idea. Morgans
were the most flimsy chassis I have ever seen,made worse with wood floors.
Mad dog
 
On my Morgan the floors were made up from .125 Alloy sheet, cut and fitted to the 4 aperture's in the frame,
and metal bonding epoxied into place. The additional rigidity to the structure was part of the idea. Morgans
were the most flimsy chassis I have ever seen,made worse with wood floors.
Mad dog
 
Who makes the metal bonding epoxy that that bonds the .125 alloy sheet metal to the frame? Was the wood floor on the Morgan mounted on top of the sheet metal on the Morgan?
 
This is the adhesive used today in airplanes,It bonds metal to metal regardless of the type of metal.
In this case(Morgan) it is aluminum to steel. It ain't cheap, but it is super stuff. The wood floors of the Morgan
caused severe rust in the contact areas. All was sand blasted clean before fitting the Alloy floors.
Where the wood body tub attached to the frame ,the wood and the frame were skimmed with epoxy to stop
rust& rot.
Mad dog
 
This is the adhesive used today in airplanes,It bonds metal to metal regardless of the type of metal.
In this case(Morgan) it is aluminum to steel. It ain't cheap, but it is super stuff. The wood floors of the Morgan
caused severe rust in the contact areas. All was sand blasted clean before fitting the Alloy floors.
Where the wood body tub attached to the frame ,the wood and the frame were skimmed with epoxy to stop
rust& rot.
Mad dog
Did the original Morgans have the TR3 motor? Was there any similarity in how the Morgan handled when driving compared to the 3?
 
Four wheel Morgans 1936-1949 (or thereabouts) had a non-TR engine produced by Standard, with a special head for Morgan. The model designation is usually termed "4/4 Series 1", and the engine is called a "Standard Special". The name "4/4" stands for 4 wheels and 4 cylinders, as Morgan was mainly known for 3-wheelers, many of which had 2-cylinder V-twin engines, though English Ford 4-cylinder engines were also used.

The early "Plus Four" (+4) cars from 1950 to the 1954-55 era had the ancestor of the of the TR motor from the Standard Vanguard. It's the wet liner design familiar to Triumph owners, but had lower power and there were significant design differences. You would not want to use one in a TR2/3/4.

As the much-improved Vanguard engine entered production as the TR2 motor, is was gradually made available to Morgan for their use. There was, however a significant period in the '50s when both the TR2 and Vanguard were used in the Plus Four production, depending on what the customer ordered and what the Morgan works had available at the time.

Morgan Plus Fours with the TR2/3/4 are a hoot to drive, particularly the lightweight alloy-bodied cars of the '60s. The Morgan frame is less substantial than a TR frame, and is vulnerable-enough to rust that the plywood floorboards occasionally outlast the frame in wet climates
 
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It is hard to imagine a frame for a car that had aTr3 motor ,a Moss gearbox and a cast iron bellhousing ,
being made as flimsy as Morgan did it. Sad to say the wood was a structural component. I am not sure
what the tonnage of this drive train added up to . The gearbox by itself was too much to lift. making a tr4
gearbox seem very light by comparison.
I shall have to corner weigh my Morgan and see what the Miata drive train achieves in overall balance.
The weight savings and the HP gains should make for a quick and fun ride.
Currently the flaws in my junkyard 1600 are now known to be a blown headgasket. So this spring I will
shave the head a bit and maybe do more if needed. The steering rack will be replaced by the quick ratio
rack sold by BPN so the car can retain the factory steering wheel.
Mad dog
 
It is hard to imagine a frame for a car that had aTr3 motor ,a Moss gearbox and a cast iron bellhousing ,
being made as flimsy as Morgan did it. Sad to say the wood was a structural component. I am not sure
what the tonnage of this drive train added up to . The gearbox by itself was too much to lift. making a tr4
gearbox seem very light by comparison.
I shall have to corner weigh my Morgan and see what the Miata drive train achieves in overall balance.
The weight savings and the HP gains should make for a quick and fun ride.
Currently the flaws in my junkyard 1600 are now known to be a blown headgasket. So this spring I will
shave the head a bit and maybe do more if needed. The steering rack will be replaced by the quick ratio
rack sold by BPN so the car can retain the factory steering wheel.
Mad dog
Well the TR3 lump is somewhere around 400 lb and then there are the manifolds. The starter and generator is about 20lb. You will probably shave off 150+ lb with a Miata motor. It will go like a rocket. :D
 
Have you ever seen the cast iron bellhousing and ext assy used on a Morgan? Just so they could
fit a cast iron Moss box.I would wager the Morgan drive line weighs 150Lbs MORE than a Tr3 drivetrain.
That is redonkulous. Especially given the flimsy frame.
I personally spent 90 hours of welding on the frame of mine just to make it what I consider to be a bare
minimum of strength for the job. This included adding 1/8 steel plate to the flanges and sides all the way back to the axel.
The addition of the Tr4 frame clip with suspension go rid of the "sliding pillar" and added rack & pinion .
I also added a tube shock conversion I fabbed up (Mustang 2 shocks ) in the rear.
Mad dog
 
Have you ever seen the cast iron bellhousing and ext assy used on a Morgan? Just so they could
fit a cast iron Moss box.I would wager the Morgan drive line weighs 150Lbs MORE than a Tr3 drivetrain.
That is redonkulous. Especially given the flimsy frame.
I personally spent 90 hours of welding on the frame of mine just to make it what I consider to be a bare
minimum of strength for the job. This included adding 1/8 steel plate to the flanges and sides all the way back to the axel.
The addition of the Tr4 frame clip with suspension go rid of the "sliding pillar" and added rack & pinion .
I also added a tube shock conversion I fabbed up (Mustang 2 shocks ) in the rear.
Mad dog
When the Morgan is ready for the road please post some pictures.(y)(y) Karl
 
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